The inspection methods themselves and the main techniques within them.
- NDT Nondestructive testing
- Examining a material, part or structure for flaws, or measuring its properties, without damaging it or affecting its future use. The umbrella term for all the methods on this page.
- NDE Nondestructive examination or evaluation
- Another name for NDT. ASME codes say "examination"; "evaluation" is sometimes used to stress judging what a finding means, not just finding it.
- NDI Nondestructive inspection
- The usual name for NDT in aircraft maintenance and military work. NAS410 treats NDT, NDI and NDE as equivalent terms.
- VT Visual testing
- Inspection by eye, aided by lights, mirrors, magnifiers, gauges or cameras. The first and most widely used method, and usually the first step before any other.
- RVI Remote visual inspection
- Visual testing where the eye cannot reach, using borescopes, video probes, crawlers or drones. Used inside engines, tubes, pipes and vessels.
- PT Penetrant testing (liquid penetrant testing)
- A liquid dye is drawn into surface-breaking cracks, the excess is removed, and a developer draws it back out so the crack shows. Works on most non-porous materials, metallic or not, but only finds flaws open to the surface.
- LPI Liquid penetrant inspection
- Another name for penetrant testing (PT).
- FPI Fluorescent penetrant inspection
- Penetrant testing with a dye that glows under ultraviolet (UV-A) light in a darkened area. Generally more sensitive than visible-dye penetrant and standard for many aerospace parts.
- MT Magnetic particle testing
- A ferromagnetic part is magnetized and fine iron particles are applied; they gather where a surface or near-surface crack disturbs the magnetic field. Fast and sensitive, but only for magnetic materials such as carbon steel.
- MPI Magnetic particle inspection
- Another name for magnetic particle testing (MT).
- WFMT Wet fluorescent magnetic particle testing
- Magnetic particle testing using fluorescent particles suspended in a liquid and viewed under UV-A light. Widely used in refineries and plants to find fine cracking on the inside of vessels and at welds.
- UT Ultrasonic testing
- High-frequency sound is sent into a material; echoes from flaws or from the far wall reveal internal defects and measure thickness. Needs a couplant (usually a gel or water) between probe and part.
- UTT Ultrasonic thickness testing
- Using ultrasound to measure remaining wall thickness, usually to track corrosion or erosion over time. The single most common NDT task in many plants.
- PAUT Phased array ultrasonic testing
- UT with a probe made of many small elements fired in controlled sequence, so the beam can be steered and focused electronically. Produces cross-sectional images and covers a weld or area much faster than a single-element probe.
- TOFD Time-of-flight diffraction
- A UT technique using a sending and a receiving probe on either side of a weld. It times the weak signals diffracted from the tips of a flaw, which gives an accurate measure of the flaw's through-wall height.
- AUT Automated (or mechanized) ultrasonic testing
- UT performed with a motorized or encoded scanner that records position and data, so the inspection can be reviewed and repeated. Widely used on pipeline girth welds and for corrosion mapping.
- FMC / TFM Full matrix capture / total focusing method
- An advanced phased array approach that records every element-to-element signal (FMC) and then focuses on every point in the image by computation (TFM). Gives sharper images of flaws, especially cracks.
- GWT / GWUT Guided wave testing (long-range ultrasonic testing; GW in SNT-TC-1A)
- Low-frequency ultrasonic waves are sent along a pipe from one probe ring, screening long lengths, including buried, insulated or sleeved sections, for areas of wall loss. A screening tool: findings are followed up with local methods.
- EMAT Electromagnetic acoustic transducer
- A probe that generates ultrasound inside a conductive material by electromagnetic means, so no couplant is needed. Used for fast boiler-tube thickness scanning, hot surfaces and some in-line pipeline tools.
- LUT Laser ultrasonic testing
- Ultrasound generated and detected by lasers without touching the part. Used where contact is impractical, for example on complex composite parts or hot surfaces.
- IRIS Internal rotary inspection system
- An ultrasonic tube technique: a probe inside a water-filled tube fires at a spinning mirror, measuring wall thickness all the way around as it is pulled through. Accurate for wall loss in any tube material, but slow and needs very clean tubes.
- RT Radiographic testing
- X-rays or gamma rays are passed through a part onto film or a digital detector; differences in thickness and density show as an image of the inside. Excellent for volumetric flaws such as porosity, and needs radiation safety controls.
- CR Computed radiography
- Radiography using reusable phosphor imaging plates instead of film; a laser scanner reads the plate to make a digital image. No chemical processing, and images can be enhanced and shared.
- DR Digital radiography
- Radiography with a digital detector array (flat panel) that produces an image directly, often in seconds. Supports real-time imaging and fast re-shoots.
- CT Computed tomography
- Many radiographs taken from different angles are combined by computer into a 3D model of the part, inside and out. Used for castings, additive-manufactured parts and assemblies where dimensions and internal flaws both matter.
- NR Neutron radiography
- Radiography with neutrons instead of X-rays. Neutrons pass through many metals but are stopped by light elements such as hydrogen, so NR shows things like adhesives, seals, water or explosive fill inside metal housings.
- ET Eddy current testing (electromagnetic testing)
- An alternating magnetic field induces electrical currents in a conductive material; cracks, corrosion and material changes disturb them and the probe senses it. Fast, needs no couplant and works through thin coatings. In SNT-TC-1A, ET is the electromagnetic testing method, which groups eddy current (ECT), remote field (RFT) and ACFM techniques.
- ECT Eddy current testing
- Another abbreviation for eddy current testing, common in tube inspection, where bobbin, rotating and array probes are pulled through heat exchanger tubes.
- ECA Eddy current array
- Eddy current testing with many coils in one probe, covering a wider strip in a single pass and producing a C-scan style map. Used on welds, tubes and aircraft structure.
- RFT Remote field testing
- A low-frequency electromagnetic technique for ferromagnetic tubes and pipes such as carbon steel, where conventional eddy current struggles. Sensitive to wall loss from either side of the tube wall.
- NFT Near field testing
- An electromagnetic tube technique for carbon steel tubes, especially finned air-cooler tubes. It is good at finding pitting and erosion on the tube's inside surface and quick to run.
- PEC Pulsed eddy current
- An electromagnetic technique that measures the average remaining wall thickness of steel through insulation, coatings or fireproofing. Used to screen for corrosion under insulation without stripping it.
- MFL Magnetic flux leakage
- Steel is magnetized close to saturation; where metal has been lost, magnetic flux leaks out and sensors pick it up. Used on tank floors, pipelines (in-line tools), tubes and wire rope.
- ACFM Alternating current field measurement
- An electromagnetic technique that detects surface-breaking cracks, and estimates their length and depth, often through paint or coatings. Common on offshore structures and welded steelwork.
- AE Acoustic emission testing
- Sensors listen for the tiny bursts of sound released when a flaw grows, or a material cracks or rubs, while a structure is under load. Monitors a whole vessel or structure at once, and points other methods to where to look.
- IR / IRT Infrared and thermal testing (thermography)
- Infrared cameras map surface temperature to reveal how heat moves through a part. Finds disbonds and water in composites, and hot spots in electrical and refractory-lined equipment.
- LT Leak testing
- Methods that prove a system or package is sealed or find where it is not, from bubble tests and pressure-change tests to helium mass spectrometer testing.
- GPR Ground penetrating radar
- Radar pulses sent into concrete, soil or other non-conductive materials; reflections show rebar, voids, buried pipes and layer changes. Included as a method in SNT-TC-1A.
- Shearography (ST) Laser shearography
- A laser-based optical method that images tiny changes in surface strain while a part is gently stressed by heat, vacuum or pressure. Finds disbonds and delaminations in composites and honeycomb; NAS410 lists it as a method.
- LM Laser methods testing
- SNT-TC-1A's method name for laser-based techniques such as shearography, holography and laser profilometry.
- VA Vibration analysis
- Measuring and interpreting vibration from rotating machinery to detect imbalance, misalignment and bearing or gear wear before failure. A condition-monitoring method recognized in SNT-TC-1A.
- MW Microwave testing
- Microwaves used to inspect non-conductive materials such as composites, plastics and ceramics for voids, delaminations and moisture. Listed as a method in current SNT-TC-1A.
- Bond testing
- A family of low-frequency acoustic techniques (for example pitch-catch, resonance and mechanical impedance) that find disbonds and delaminations in composite and bonded structure.
- Tap testing
- Tapping a composite or bonded surface with a small hammer or coin and listening for a change in sound that suggests a disbond. Simple, but it depends heavily on the inspector.
- PMI Positive material identification
- Confirming that a component is made of the alloy specified, usually with a handheld X-ray fluorescence (XRF) or optical emission (OES) analyzer. A key control in refineries, where the wrong alloy can fail quickly.